Historically, gelatin is denatured collagen and is typically
isolated from bovine or porcine skin or bone by acid or base
extraction. Approximately fifty thousand metric tons of gelatins
are produced annually for medical use. Most of this volume is
consumed in some aspect of oral drug delivery, which uses mixtures
of bovine and porcine gelatin. Additionally, thousands of metric
tons are used annually for parenteral formulations and devices.
Currently available gelatin preparations consist of a distribution
of polypeptide fragments of different sizes, different isoelectric
points (pI), and different gelling properties, and often exhibit
lot-to-lot variability. Furthermore the physiochemical properties
of these gelatins vary depending on method of extraction, amount
of thermal denaturation employed, and electrolyte content of the
resulting material.
The variable nature of such gelatin preparations, therefore,
presents a significant challenge to those who use these protein
mixtures in the manufacture of other products. Gelatin hydrolysates
represent a specialized preparation for use in situations where gel
formation is not desired, such as in the stabilization of vaccines
and biologics or in other liquid formulations. Extracted from animal
sources, this type of gelatin requires additional processing steps
such as thermal hydrolysis or treatment with a protease.
Using recombinant technology, FibroGen can produce gelling or
non-gelling gelatins. FibroGen's recombinant gelatins are highly
purified, fully characterized, genetically distinct molecules that
can replace hydrolyzed animal gelatin and other excipients currently
used in a variety of
pharmaceutical applications
including the formulation of
vaccines and biological drugs,
resuscitation fluids
and the manufacturing of gel
capsules and tablets.
As fully synthetic molecules, FibroGen's recombinant gelatins
eliminate many of the variables and drawbacks associated with
tissue-derived material. This technology allows the production of
gelatins with defined molecular weights, pI, guaranteed lot-to-lot
reproducibility, and the ability to tailor the molecule to match a
specific application.
Advantages of fully synthetic gelatins:
- Multifunctional. FibroGen produces a variety of recombinant
gelatin molecules using a recombinant yeast system (Pichia pastoris)
to express specified fragments of Type I, alpha1 human sequence
collagen. The resulting recombinant gelatin molecules have
defined molecular weights and pI that confer specific performance
characteristics to match the need in a variety of pharmaceutical
applications.
- Customizability. Using recombinant technology, FibroGen
can design and express gelatin molecules with predetermined
characteristics. Our technology not only advances the quality and
reproducibility of gelatin preparations but creates flexibility.
- Lot-to-lot consistency. FibroGen's gelatin products are
fully characterized, homogenous preparations of defined molecular
weight and physio-chemical properties not previously available from
animal sources. This means that each lot can be reproduced in a
consistent manner with 99% purity.
- Safety. FibroGen's recombinant gelatin production system
does not contain human or animal components, thereby eliminating
the risk of contamination with disease causing pathogens, such as
viruses and prions that cause mad cow disease and its human variant
Creutzfeldt-Jakob Disease associated with use of animal- and
plasma-derived materials.
- Biocompatibility. The risk of eliciting an immune response
is also reduced with FibroGen's recombinant gelatin molecules that
are based on human sequences of collagen Type I alpha1 chains.
FibroGen has produced a series of recombinant fragments by cloning
and expressing defined segments of the human alpha1 (I) procollagen
gene. Each bar in the diagram represents a different recombinant
gelatin fragment and relative location of the fragment within the
helical domain of the human alpha1 (I) chain; similarly colored
bars share the same N-terminal sequence. The numbers within each
bar represent the number of amino acids in the fragment.
FibroGen's recombinant gelatin molecules analyzed by
SDS-PAGE. Each band represents a single molecular weight species
of recombinant gelatin secreted into conditioned media by Pichia
pastoris strains expressing various collagen fragments. The
numbers above each band represent the number of amino acids in the
fragment. The left lane shows molecular weight standards (kd) for
comparison.